CNC Carbide Insert

Kutembenuza kumagwiritsa ntchito chida choyima komanso chosasinthasintha chifukwa potembenuza ndi ntchito yomwe imazungulira, osati chida.Zida zotembenuzira nthawi zambiri zimakhala ndi zoyikapo m'malo mwa chida chotembenuza.Masambawa ndi apadera m'njira zambiri, kuphatikiza mawonekedwe, zinthu, zokutira ndi geometry.Mawonekedwe ake amatha kukhala ozungulira kuti akulitse mphamvu zam'mphepete, mawonekedwe a diamondi kotero kuti nsonga yakuthwa imatha kudula magawo osakhwima, kapena masikweya kapena octagonal kuti muwonjezere kuchuluka kwa m'mphepete mwake komwe kungagwiritsidwe ntchito ngati m'mphepete mwake.Zinthuzo nthawi zambiri zimakhala za carbide, koma ceramic, sintered zitsulo kapena diamondi zoyikapo zimapezekanso pazofunikira kwambiri.Zopaka zoteteza zosiyanasiyana zimathandizanso kuti zida zatsambazi zidulidwe mwachangu komanso kukhalitsa.
Kutembenuza kumagwiritsa ntchito lathe kuchotsa zinthu kunja kwa chogwirira ntchito chozungulira, pomwe chotopetsa chimachotsa mkati mwa chogwirira ntchito chozungulira.
Pamene zofunikira zomaliza zikuchulukirachulukira, mitundu yatsopano ya cubic boron nitride ikhoza kupereka njira yodalirika yosinthira carbide.
Zinthu izi zimathandizira kukhazikika kwa zida zodulira, kuwongolera magwiridwe antchito, ndikukulitsa moyo wa zida, kulola kuti mashopu aziyenda mosayang'aniridwa ndi chidaliro.
Ofufuza a UNCC amayambitsa kusinthika kukhala njira zothandizira.Cholinga chake ndikuphwanya chip, koma mitengo yapamwamba yochotsa zitsulo ndi gawo losangalatsa.
Ma chipbreaker osiyanasiyana amapangidwira magawo osiyanasiyana.Makanema okonza amawonetsa kusiyana kwa magwiridwe antchito pakati pa ma chipbreaker omwe amagwiritsidwa ntchito pazoyenera ndi zolakwika.
Kupanga ma clamp okhala ndi zokutira zosiyanasiyana panthawi yokhotakhota ndikumaliza kumawonetsa momwe kusankha zokutira koyenera kumatha kukhudza kwambiri magwiridwe antchito.
Kutembenuza ndi njira yochotsa zinthu kuchokera kunja kwa kachipangizo kozungulira pogwiritsa ntchito lathe.Zida zachitsulo chimodzi zimadula zitsulo kuchokera ku chogwiriracho kukhala (choyenera) tchipisi chachifupi, chowoneka bwino, chosavuta kuchotsedwa.
Zida zotembenuza koyambirira zinali zidutswa zolimba zamakona anayi zachitsulo chothamanga kwambiri chokhala ndi kangaude ndi kolowera mbali imodzi.Chida chikatopa, amakanika amachinola pa makina opera kuti agwiritsidwenso ntchito.Zida zachitsulo zothamanga kwambiri zimakhala zofala pazitsulo zakale, koma zida za carbide zakhala zikudziwika kwambiri, makamaka mu mawonekedwe a brazed single point.Carbide imakhala ndi kukana kovala bwino komanso kuuma, zomwe zimawonjezera zokolola ndi moyo wa zida, koma ndizokwera mtengo ndipo zimafuna chidziwitso kuti zinole.
Kutembenuka ndi kuphatikiza kwa liniya (chida) ndi mayendedwe a rotary (workpiece).Choncho, liwiro locheka limatanthauzidwa ngati mtunda wozungulira (wolembedwa ngati sfm - mapazi apansi pamphindi - kapena smm - mita mamita pa mphindi - kuyenda kwa mfundo pamwamba pa gawo mu mphindi imodzi).Mlingo wa chakudya (wolembedwa mainchesi pa revolution kapena millimeters) ndi liniya mtunda chida chimayenda kapena kudutsa pamwamba pa workpiece.Chakudya chimawonetsedwanso nthawi zina ngati mtunda woyenda ndi chida mphindi imodzi ( mainchesi pamphindi kapena mamilimita pamphindi).
Zofunikira za chakudya zimasiyana malinga ndi cholinga cha ntchitoyo.Mwachitsanzo, mu roughing, chakudya chapamwamba nthawi zambiri chimakhala choyenera kukulitsa mitengo yochotsa zitsulo, koma zimafuna kukhazikika kwakukulu ndi mphamvu zamakina.Panthawi imodzimodziyo, kutsirizitsa kungathe kuchepetsa mlingo wa chakudya kuti mukwaniritse mapeto a pamwamba omwe atchulidwa mu gawo lojambula.
Kubowola kumagwiritsidwa ntchito popanga mabowo akulu opanda zingwe muzoponya kapena kubowola mabowo pakupanga.Zida zambiri ndizofanana ndi zida zosinthira zachikhalidwe, koma mbali yodulira ndiyofunikira makamaka chifukwa chazovuta za chip.
Spindle pakatikati pake imayendetsedwa ndi lamba kapena molunjika.Nthawi zambiri, ma spindle oyendetsedwa ndi lamba ndiukadaulo wakale.Amathamanga ndikutsika mwachangu kuposa ma spindle olunjika, kutanthauza kuti nthawi yozungulira imatha kukhala yayitali.Ngati mutembenuza kagawo kakang'ono ka m'mimba mwake, nthawi yofunikira kuti mutembenuzire spindle kuchoka pa 0 mpaka 6000 rpm ndi yaitali kwambiri.M'malo mwake, nthawi yofunikira kuti mufikire liwiroli imatha kuwirikiza kawiri ngati spindle yoyendetsa mwachindunji.
Ma spindles oyendetsedwa ndi lamba amatha kukhala ndi zolakwika pang'ono poyika chifukwa chakukhazikika kwa lamba pakati pa drive ndi encoder.Izi sizikugwira ntchito kuwongolera ma spindle olimba.Kuthamanga kwambiri ndi kutsika komanso kulondola kwa malo mukamagwiritsa ntchito spindle yoyendetsa molunjika ndi zabwino kwambiri mukamagwiritsa ntchito C-axis motion pamakina amoyo.
The Integrated CNC tailstock ndi gawo lofunika panjira zodzichitira zokha.tailstock yokhazikika bwino imapereka kukhazikika komanso kukhazikika kwamafuta.Komabe, tailstock yoponya imawonjezera kulemera kwa makina.
Pali mitundu iwiri ikuluikulu ya ma tailstocks okonzekera - servo-driven ndi hydraulic.Servo tailstocks ndi yabwino, koma kulemera kwawo kungakhale kochepa.Nthawi zambiri, chotengera cha hydraulic chimakhala ndi chotchinga chowonera ndi mainchesi 6 oyenda.Spindle imathanso kuthandizira kuthandizira zolemetsa zolemetsa ndikuchita mwamphamvu kuposa tailstock ya servo.
Zida zamagetsi nthawi zambiri zimawoneka ngati yankho la niche, koma kukhazikitsa kwawo kumatha kusintha njira zambiri.#base
Kennametal KYHK15B giredi imanenedwa kuti imapereka kuya kwakukulu kwa kudula kuposa kuyika kwa PcBN popanga zitsulo zolimba, ma superalloys ndi zitsulo zotayidwa.
Walter amapereka magiredi atatu a Tiger·tec Gold, opangidwa mwapadera otembenuza chitsulo ndi chitsulo chonyezimira.
Lathes ndi imodzi mwamakina akale kwambiri, komabe ndibwino kukumbukira zoyambira pogula lathe yatsopano.#base
Makina otembenuza cermet a Walter adapangidwa kuti azikhala olondola kwambiri, apamwamba kwambiri komanso kugwedera kocheperako.
Popeza palibe miyezo yapadziko lonse lapansi yofotokozera magiredi a carbide kapena magawo ogwiritsira ntchito, ogwiritsa ntchito ayenera kudalira chiweruzo ndi chidziwitso chofunikira kuti achite bwino.#base
Zoyika zitatu zatsopano za Ceratizit za ISO-P za carbide zokhala ndi zokutira zokhazikika zimakongoletsedwa ndi mikhalidwe inayake yopanga.